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Fill-weight fail is not coating reject

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CalculatorFill-weight fail rate · Calculator lives in the articleOpen

Hopper fill fails ÷ batches make fail %. Type both.

Pair: Fill-weight fail rate on Stock. Coat: coating-reject rate. Metal: metal-detect reject rate.

What you type

Fill-weight fails — Batches the Vitaquest hopper rejected on fill weight.

Batches — Batches put through that same hopper weight check.

Fail % = fill-weight fails ÷ batches × 100. Fix auger speed, tare, or target band when fail % is fat. Do not invent a fail chip.

What not to do

Do not invent fail %. Do not fold coat-pan scrap into hopper rejects. Do not paste NutraScience weight-variation onto a Vitaquest run. Do not blend SKUs when one hopper lot owns the hole.

Related: Stock, coating-reject rate, metal-detect reject rate, weight-variation fail rate.

Procedure

  1. Type fill-weight fails and batches.
  2. Read fail %.
  3. Fix hopper feed / tare when fail % is material.

Failure modes

  • Inventing fail %.
  • Folding coat-pan scrap into fill fails.
  • Treating NutraScience weight-variation as Vitaquest fill-weight.

Worked example

None on this page yet. When one lands it will be a real case: what broke, the number, and what changed. Not a composite.

Glossary

Fill-weight fail rate %
Fill-weight fails ÷ batches × 100.

Work with us — We run this job on your accounts. Services

FAQ

Is this coating-reject rate?
Different plant door. [Coating-reject rate](/manuals/vitaquest-coating-reject-rate) is coat-pan scrap. This page is hopper fill fails ÷ batches.
Is this weight-variation fail rate?
Sibling co-man grain. [Weight-variation fail rate](/manuals/nutrascience-weight-variation-fail-rate) is NutraScience fill scale. This page is Vitaquest hopper fill-weight.
What fail % should I invent?
None. Type fill-weight fails and batches from the same Vitaquest hopper run.